Difference between revisions of "POP Kiosk Modular Case Adapter (part)"

From CLIO

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===Hardware===
===Hardware===

Revision as of 13:34, 16 March 2023

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Overview

This adapter is attached to the back, top or bottom of the kiosk using two M5 bolts. It can be used with any accessories created for the popular Modular Mounting System[1]. It is printed in two parts and attached together with an M4 bolt and optional glue. The mount can be used with a two- or three-prong adapter.

Features

  • Prints in two parts to improve long term durability
  • Can be used to attach two-prong ("male") or three-prong ("female") Modular Mounting System accessories
  • Adapter head can be attached to allow for either horizontal or vertical articulation
  • Cut-outs allow for kiosk case heat ventilation

Download

The most up-to-date version of this part can be downloaded from our Thingiverse page.

Specifications

Dimensions

The modular mount plate is 107.34mm x 25.74mm x 9.64mm. The two-prong modular mount head is 15.00mm x 15.00mm x 25.00mm. The three-prong modular mount head is 15.00mm x 17.00mm x 24.90mm.

Printed Parts

Part Description Quantity Estimates
Print Time Filament Usage
Modular Mount Plate Flat plate that attaches to the kiosk case and can be used with a two- or three-prong mount head. 1 1 hour 30 minutes 10g
Modular Mount Head – Two-Prong Head for the mount plate that can be used to attach two-prong ("male") accessories. 1 54 minutes 6g
Modular Mount Head – Three-Prong Head for the mount plate that can be used to attach three-prong ("female") accessories. 1 hours 3 minutes 7g

Hardware

Manufacturer Item Description Avg MSRP Unit Cost Qty. Avg Total Cost
Fastener Warehouse M4-10mm machine screw Attaches the mount head to the mount plate. $0.14 1 $0.14

Material

This part is printed with polylactic acid (PLA) or other sturdy plastic, such as Polypropylene (PP) or Acrylonitrile styrene acrylate (ASA).

Printing This Part

Slicing

Orientation

Part Notes Example
Modular Mount Plate We recommend printing this part with the flat side directly on the build plate.
Modular Mount Head – Two-Prong We recommend printing this part with the prongs parallel to the build plate.
Modular Mount Head – Three-Prong We recommend printing this part with the prongs parallel to the build plate and the rounded edge pointed up.

Settings

Modular Mount Plate

We start with the default "Standard Quality" 0.2 mm print profile. We recommend the following settings overrides:

Setting Recommendation Notes
Shell - Wall Line Count 4 This was increased from the default to increase the durability when higher amounts of stress are applied.  
Shell - Bottom Layers 4 This will provide sturdy walls for each prong.
Shell - Top Layers 4 This will provide sturdy walls for each prong.
Infill - Density 45 This part can be subject to high stress and more infill will provide greater structural integrity.
Infill - Pattern Tri-Hexagon

Cubic Subdivision

These infill patterns provide good internal support in multiple directions.  Tri-Hexagon uses less filament but is also less durable.
Speed - Print Speed 40mm/s For final production prints, we recommend printing slower than average to decrease stringing with small holes.
Support - Generate Support Yes This part has a small overhang that would be improved by supports.
Support - Support Structure Tree We highly recommend tree supports instead of normal supports. They take more time, but they require less filament and are much easier to remove.
Support - Support Placement Touching Buildplate Only printing supports that touch the build plate are much easier to remove from this print.
Build Plate Adhesion - Adhesion Type None This part has a lot of contact with the print bed and should not require a raft.
Modular Mount Head – Two-Prong

We start with the default "Standard Quality" 0.2 mm print profile. We recommend the following settings overrides:

Setting Recommendation Notes
Shell - Wall Line Count 4 This was increased from the default to increase the durability when higher amounts of stress are applied.  
Shell - Bottom Layers 4 This will provide sturdy walls for each prong.
Shell - Top Layers 4 This will provide sturdy walls for each prong.
Infill - Density 45 This part can be subject to high stress and more infill will provide greater structural integrity.
Infill - Pattern Tri-Hexagon

Cubic Subdivision

These infill patterns provide good internal support in multiple directions.  Tri-Hexagon uses less filament but is also less durable.
Speed - Print Speed 40mm/s For final production prints, we recommend printing slower than average to decrease stringing with small holes.
Support - Generate Support Yes This part has a lot of overhangs that require the use of supports.
Support - Support Structure Tree We highly recommend tree supports instead of normal supports. They take more time, but they require less filament and are much easier to remove.
Support - Support Placement Touching Buildplate Only printing supports that touch the build plate are much easier to remove from this print.
Build Plate Adhesion - Adhesion Type Raft This part is small and uses a lot of supports, so it is recommended to use a raft.
Modular Mount Head – Three-Prong

We start with the default "Standard Quality" 0.2 mm print profile. We recommend the following settings overrides:

Setting Recommendation Notes
Shell - Wall Line Count 4 This was increased from the default to increase the durability when higher amounts of stress are applied.  
Shell - Bottom Layers 4 This will provide sturdy walls for each prong.
Shell - Top Layers 4 This will provide sturdy walls for each prong.
Infill - Density 45 This part can be subject to high stress and more infill will provide greater structural integrity.
Infill - Pattern Tri-Hexagon

Cubic Subdivision

These infill patterns provide good internal support in multiple directions.  Tri-Hexagon uses less filament but is also less durable.
Speed - Print Speed 40mm/s For final production prints, we recommend printing slower than average to decrease stringing with small holes.
Support - Generate Support Yes This part has a lot of overhangs that require the use of supports.
Support - Support Structure Tree We highly recommend tree supports instead of normal supports. They take more time, but they require less filament and are much easier to remove.
Support - Support Placement Touching Buildplate Only printing supports that touch the build plate are much easier to remove from this print.
Build Plate Adhesion - Adhesion Type Raft This part is small and uses a lot of supports, so it is recommended to use a raft.

Results

Printers

This part has been print tested with the following 3D printers:

Manufacturer Model Notes
Creality CR-10 Mini Excellent print quality. Reliable machine.
Creality CR-10 Excellent print quality. Reliable machine.
Creality Ender 3 SR-1 Pro

Build Surface

This part has been print tested with the following build surfaces:

Method Notes
Painter's tape
Glue stick Creates an uneven and non-uniform first print layer appearance.
Adhesive build surface First layer may have problems printing full height depending on type and hardness of build surface, but this does not affect the overall printability.
Polyetherimide (PEI) build plate Small parts will require a raft.

Filament

This part has been print tested with the following materials:

Filament Manufacturer Notes
Overture PLA Overture Excellent build quality and durability. Good for prototyping or production kiosks.
Amazon Basics PLA Amazon Decent build quality and durability. Recommended for rapid prototyping.

References

Documentation
Installation Look and Feel
Interaction Modes Developing Activity Types
Creating an Interactive Framework
Integrating CLIO Contribute