POP Kiosk Collar (part)

From CLIO
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Overview

The collar protects the exposed edges of the Raspberry Pi touchscreen display, decreasing the chances that the kiosk screen will be damaged from minor bumps and falls.  It is printed in two parts and held together by M2 screws.

Features

  • Provides additional protection to the touchscreen display
  • Rounded and tapered corners designed to reduce accidental snags
  • Compatible with the POP kiosk cover for storage and transport
  • Add color and contrast to your kiosk with swappable collars
  • Can be used with a self-adhesive screen protector

Specifications

Dimensions

This kiosk collar is made of two parts that, when attached together, measure 209.99mm x 125.49mm x 17.40mm. The collar front measures 209.99mm x 125.49mm x 7.00mm. The collar back measures 209.99mm x 125.49mm x 10.40mm.

Printed Parts

Part Description Quantity Estimates Example
Print Time Filament Usage
Collar Front The front of the collar that comes in contact with the kiosk touchscreen. 1 5 hours 25 minutes 38g
Collar Back The back of the collar that comes in contact with the kiosk case. 1 5 hours 53 minutes 38g

Hardware

Part Description Quantity
M2-4mm machine screw These screws hold the front and the back half of the collar together. 8

Material

This part is printed with polylactic acid (PLA) or other sturdy plastic, such as Polypropylene (PP) or Acrylonitrile styrene acrylate (ASA).

Printing This Part

Slicing

Orientation

Part Notes Example
Collar Front We recommend printing the collar front with the flat edge attached to the build plate and the curved face pointed up.

This will require the use of more supports, but will result in a better overall print result that requires less finishing.

Collar Back We recommend printing the collar front with the thickest flat edge attached to the build plate and the curved edges facing up.

This will require supports, but will result in a better overall print result that requires less finishing.

Settings

Collar Front

We start with the default "Standard Quality" 0.2 mm print profile. We recommend the following settings overrides:

Setting Recommendation Notes
Shell - Wall Line Count 3 This was increased from the default to increase the durability when higher amounts of stress are applied. This also completely fills in the sides and does not leave gaps between the walls.
Shell - Bottom Layers 4 This provides a good mixture of durability and material conservation.
Shell - Top Layers 4 This provides a solid top layer that is symmetrical with our bottom layer.
Infill - Density 20% This part is intentionally partially hollow at the corners to add an air cushion if the kiosk is dropped.
Infill - Pattern Tri-Hexagon

Cubic Subdivision

These infill patterns provide good internal support in multiple directions.  Tri-Hexagon uses less filament but is also less durable.
Speed - Print Speed 40mm/s For final production prints, we recommend printing slower than average to decrease stringing with small holes.
Support - Generate Support Yes This part has a lot of overhangs that require the use of supports.
Support - Support Structure Tree We highly recommend tree supports instead of normal supports. They take more time, but they require less filament and are much easier to remove from inside the case.
Support - Support Placement Touching Buildplate Only printing supports that touch the build plate are much easier to remove from this print.
Build Plate Adhesion - Adhesion Type None This part has a lot of contact with the print bed and should not require a raft.
Experimental - Small Hole Max Size 30mm This will cause the printer to print slower when it is printing the screw holes.
Collar Back

We start with the default "Standard Quality" 0.2 mm print profile. We recommend the following settings overrides:

Setting Recommendation Notes
Shell - Wall Line Count 3 This was increased from the default to increase the durability when higher amounts of stress are applied. This also completely fills in the sides and does not leave gaps between the walls.
Shell - Bottom Layers 4 This provides a good mixture of durability and material conservation.
Shell - Top Layers 4 This provides a solid top layer that is symmetrical with our bottom layer.
Infill - Density 20% This part is intentionally partially hollow at the corners to add an air cushion if the kiosk is dropped.
Infill - Pattern Tri-Hexagon

Cubic Subdivision

These infill patterns provide good internal support in multiple directions.  Tri-Hexagon uses less filament but is also less durable.
Speed - Print Speed 40mm/s For final production prints, we recommend printing slower than average to decrease stringing with small holes.
Support - Generate Support Yes This part has a lot of overhangs that require the use of supports.
Support - Support Structure Tree We highly recommend tree supports instead of normal supports. They take more time, but they require less filament and are much easier to remove from inside the case.
Support - Support Placement Touching Buildplate Only printing supports that touch the build plate are much easier to remove from this print.
Build Plate Adhesion - Adhesion Type None This part has a lot of contact with the print bed and should not require a raft.
Experimental - Small Hole Max Size 30mm This will cause the printer to print slower when it is printing the screw holes.

Results

Printers

This part has been print tested with the following 3D printers:

Manufacturer Model Notes
Creality CR-10 Mini Excellent print quality. Reliable machine.
Creality CR-10 Excellent print quality. Reliable machine.
Creality Ender 3 S-1 Pro

Build Surface

This part has been print tested with the following build surfaces:

Method Notes
Painter's tape
Glue stick Creates an uneven and non-uniform first print layer appearance.
Adhesive build surface First layer may have problems printing full height depending on type and hardness of build surface, but this does not affect the overall printability.
Polyetherimide (PEI) build plate Some parts may require a raft if there are issues with the first layer adhering.

Filament

This part has been print tested with the following materials:

Filament Manufacturer Notes
Overture PLA Overture Excellent build quality and durability. Good for prototyping or production kiosks.
Amazon Basics PLA Amazon Decent build quality and durability. Recommended for rapid prototyping.
Documentation
Installation Look and Feel
Interaction Modes Developing Activity Types
Creating an Interactive Framework
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